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Digitalization in steel procurement: AI, market intelligence & predictive analytics

Digitalization in steel procurement

What's driving digitalization in steel procurement? 

The global steel industry is undergoing rapid transformation, driven by infrastructure growth, urbanization, and renewable energy investments. The market, valued at $1.5 trillion in 2024, is expected to reach $1.9 trillion by 2030.  This growth comes with significant challenges, including volatile raw material prices (over 150% higher than pre-pandemic), supply chain disruptions, and evolving regulatory requirements.

80%Manufacturing CEOs are increasing digital investments 
76%Procurement leaders are prioritizing digital transformation 

Traditional procurement methods, often manual and fragmented, are proving inadequate in this environment. Steel manufacturers' investment in digitalization is expected to grow at a CAGR of 10.9% between 2022 and 2031, reaching $5.9 billion. Digitalization is no longer optional but essential for maintaining competitiveness.

China accounts for over half of global steel production, making global markets highly sensitive to its trends. 

Why is digitalization critical now?  

The pandemic exposed critical vulnerabilities in global supply chains, leading to dramatic price volatility. Steel prices experienced a 167% rise in 2021 compared to pre-pandemic levels, followed by an 83% drop by 2025. This extreme volatility underscores the need for sophisticated procurement strategies. 

Current market reality: With only 32% of organizations successfully implementing digital strategies, the gap between technological potential and practical application continues to widen, limiting competitive advantage and operational efficiency 

What are the key steel procurement challenges? 
Steel procurement is hindered by several interconnected challenges that increase costs and risks: 

  • Price volatility — Steel prices fluctuate due to raw material costs, energy markets, and demand-supply imbalances. This unpredictability creates financial exposure and planning difficulties.
  • Quality control — With suppliers spread across multiple geographies, ensuring consistency, compliance, and traceability is difficult without advanced monitoring systems.
  • Operational inefficiencies — Manual paperwork, fragmented systems, and reactive processes extend lead times, increase errors, and reduce supply chain visibility.
  • Risk management gaps — Limited supplier visibility and inadequate risk assessment lead to frequent supply disruptions and losses.
  • Legacy barriers — Resistance to change and outdated systems prevent organizations from realizing the benefits of digital transformation.

Notably, 67% of procurement challenges are rated as high business impact, while 68% of organizations prioritize cost reduction and efficiency in their procurement strategies. 

What is an ideal digitalization framework? 
The path forward lies in digital transformation built around three core pillars: 

  • Artificial intelligence (AI) — Automates routine procurement tasks, optimizes supplier selection, and strengthens negotiations by analyzing historical data and market trends.
  • Market intelligence — Provides real-time visibility on global steel price movements, supply availability, and competitor activity through integration with multiple external data sources.
  • Predictive analytics — Uses machine learning to forecast demand, detect risks in advance, and maintain optimal inventory levels, enabling proactive decision-making.

What does digitalization success look like? 

Organizations that embrace digital procurement strategies can achieve measurable improvements across cost, efficiency, quality, and risk management: 

KPI area 

Target improvement 

Digital solution 

Cost management 

20–30% cost reduction 

AI-powered analytics 

Supplier performance 

15–25% faster lead times 

Real-time monitoring 

Process efficiency 

30–40% cycle time improvement 

Automation 

Quality control 

98% accuracy in defect detection 

Computer vision systems 

Risk management 

Fewer supply disruptions 

Predictive analytics 

Sustainability 

Carbon neutral by 2050 

Green supplier certification tracking 

How has digitalization been applied in steel procurement?

Real-world implementations demonstrate how digitalization delivers tangible benefits across the steel value chain:

  • Tata Steel — Applied AI and analytics in manufacturing, creating over 260 algorithms for real-time decision-making, resulting in significant cost savings and process efficiency.
  • U.S. Steel — Adopted AI-powered procurement software, improving cost modeling, forecasting, and strategic sourcing.
  • Voestalpine — Introduced AI-driven quality control, achieving a 20% reduction in defects

Companies using predictive analytics report 20–30% fewer disruptions compared to peers.

Implementation considerations and a roadmap for success

Digital procurement implementation requires careful risk assessment and mitigation strategies. Organizations must address multiple risk factors to ensure successful deployment. 

Implementation Investment

Implementation costs vary based on organizational size and complexity, typically requiring initial investments in technology infrastructure, software licensing, and staff training. 

Roadmap & ROI timeline

The ideal implementation timeline should span 12 months, with phased deployment enabling incremental value realization while minimizing operational disruption. Critical milestones include: 

  • Phase 1 (Months 1-4):  
  • Conduct comprehensive assessment of current procurement processes and system architecture
  • Develop digital transformation roadmap with clear milestones and success metrics
  • Establish cross-functional implementation team with representatives from procurement, IT, and operations
     
  • Phase 2 (Months 4-8): Full system deployment across operations
  • Deploy pilot programs for AI-driven demand forecasting and supplier evaluation
  • Integrate market intelligence feeds with existing procurement systems
  • Implement predictive analytics for inventory optimization and risk management
  • Conduct comprehensive staff training programs on new technologies and processes
     
  • Phase 3 (Months 8-12): Performance optimization and fine-tuning
  • Expand digital procurement capabilities across all material categories and supplier relationships
  • Implement blockchain technology for supply chain transparency and traceability
  • Develop advanced analytics dashboards for executive decision-making
  • Establish continuous improvement processes for ongoing optimization

ROI expectations: Organizations typically achieve positive returns within 12-24 months through operational efficiencies and cost savings. Predictive analytics implementations specifically deliver 15% increases in equipment effectiveness and 20% reductions in unplanned maintenance. 

Conclusion
Digitalization in steel procurement is a strategic imperative, not just an operational improvement. Organizations adopting AI, market intelligence, and predictive analytics see: 

20-30%Procurement cost savings 
15%Higher equipment effectiveness 

Beyond efficiency, digital procurement strengthens supplier relationships, improves resilience, and enhances competitive positioning. With the global steel market projected to grow significantly and competitive pressures intensifying, early adopters are securing decisive advantages in a rapidly evolving market.

The time for action is now. Organizations that delay implementation risk falling behind competitors who capture early-mover advantages in cost optimization, supplier relationships, and operational efficiency.

Author 
Arun M Vijayan 
Lead Analyst – Metals, Minerals & Mining 

Contributions by  
Srivatsan Govindarajan 

About the Author

Arun M Vijayan leads the marquee vertical of Metals, Mining, CAPEX and MRO. He holds a degree in Mining Engineering and a management qualification, along with professional certifications including PMP®, CSM®, and Six Sigma Black Belt. With extensive experience in supply chain management, strategic sourcing, and transformational program management, he has led initiatives that drive operational efficiency and procurement excellence. Arun has been recognized as a Finalist at the S&P Global Metal Awards and featured in Forbes India’s list of 100 Great People Managers.

Contact Details
Arun M Vijayan
Lead Analyst
Marquee Team
arun.vijayan@beroe-inc.com

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